{"id":4671,"date":"2010-09-29T08:50:16","date_gmt":"2010-09-29T16:50:16","guid":{"rendered":"http:\/\/www.unifiedmanufacturing.com\/blog\/?p=4671"},"modified":"2024-03-22T09:28:43","modified_gmt":"2024-03-22T09:28:43","slug":"cd-replication-process","status":"publish","type":"post","link":"https:\/\/www.unifiedmanufacturing.com\/blog\/cd-replication-process\/","title":{"rendered":"The CD Replication Process"},"content":{"rendered":"<p><iframe loading=\"lazy\" width=\"560\" height=\"315\" src=\"https:\/\/www.youtube.com\/embed\/9BHNyTTx9W8?si=CTXA2GX7Hsen_T9Z\" title=\"YouTube video player\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n<p>Do you wonder how we replicate CDs? Here is a very informative 3-minute video (by CDRom2go) showing how CDs and DVDs are replicated. For those of you who want to know a bit more, read the CD replication process below.<\/p>\n<p><span style=\"color: #800000;\"><strong>Pre-Mastering<\/strong><\/span><\/p>\n<p>To ensure that the data supplied by the customers meets the proper standards, we check how the contents of their CD-Rom are organized and try to edit it to perfection.<\/p>\n<p><span style=\"color: #800000;\"><strong>Glass Mastering<\/strong><\/span><\/p>\n<p>Afterward, we make a glass master that is covered with a photosensitive layer where the customer\u2019s album details can be engraved by laser light.\u00a0 This is performed in a self-enclosed clean environment within the mastering system in order to prevent errors. It is called Glass Mastering because glass is used as a substrate to hold the CD master image while it is created and processed.<\/p>\n<p><span style=\"color: #800000;\"><strong>Electroforming<\/strong><\/span><\/p>\n<p>Now that we have ensured the quality with Pre-mastering and made a copy thru glass mastering, it\u2019s time to make a \u2018mould\u2019 by the process of Electroforming. We need to make the \u2018mould\u2019 sturdier and this can be done by adding a layer of nickel on the glass master by means of electrolysis. We then separate the nickel layer from the glass base to recover the negative of the CD to obtain what is called the stamper.<\/p>\n<p><span style=\"color: #800000;\"><strong>Replication<\/strong><\/span><\/p>\n<p>Now that we have created the mould, it\u2019s time for the actual replication where we mass produce CDs in large quantities. Liquefied polycarbonate is injected into the mould and a compact disc is created containing exactly all the data that\u2019s in the master. It just takes a few seconds to finish a CD unlike when you burn CDs using your own computers that would take minutes.<\/p>\n<p><span style=\"color: #800000;\"><strong>Metallization<\/strong><\/span><\/p>\n<p>So the information on the CD can be read by players, it should be covered by a very thin layer of aluminum. The aluminum coating serves as a mirror which bounces back the laser light so the CD will be readable.<\/p>\n<p><span style=\"color: #800000;\"><strong>Varnishing &amp; Printing<\/strong><\/span><\/p>\n<p>The CD is coated with a layer of varnish to make it less susceptible to scratching and scratching. The lacquer envelops the aluminum and seals it from the elements to make the CD less fragile. Afterward, the CDs are ready for printing. The artist\u2019s name, texts, logos, and many others are stamped on the CD. This is usually done with a silkscreen.<\/p>\n<p><span style=\"color: #800000;\"><strong>CD Packaging<\/strong><\/span><\/p>\n<p>Now that the actual CD is done, it\u2019s time to place each CD manually in a CD packaging that the designers have made beforehand. The quality of each will be checked and then shipped to your homes.<\/p>\n<p>_________________________________________________________________<\/p>\n<p><strong>Unified Manufacturing<\/strong>\u00a0is an L.A. -based one-stop-shop that offers very affordable CD\/DVD\/USB replication, custom printing, promotional products, warehousing and fulfillment and many more. If you need an Instant Quote on a project and you want FREE SHIPPING, simply\u00a0<a href=\"https:\/\/www.unifiedmanufacturing.com\/instant-quote\/\">CLICK HERE<\/a>.    \t<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Do you wonder how we replicate CDs? Here is a very informative 3-minute video (by CDRom2go) showing how CDs and DVDs are replicated. For those of you who want to know a bit more, read the CD replication process below. Pre-Mastering To ensure that the data supplied by the customers meets the proper standards, we [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":24364,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[4],"tags":[],"class_list":["post-4671","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cd-manufacturing"],"contentshake_article_id":"","_links":{"self":[{"href":"https:\/\/www.unifiedmanufacturing.com\/blog\/wp-json\/wp\/v2\/posts\/4671","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.unifiedmanufacturing.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.unifiedmanufacturing.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.unifiedmanufacturing.com\/blog\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/www.unifiedmanufacturing.com\/blog\/wp-json\/wp\/v2\/comments?post=4671"}],"version-history":[{"count":1,"href":"https:\/\/www.unifiedmanufacturing.com\/blog\/wp-json\/wp\/v2\/posts\/4671\/revisions"}],"predecessor-version":[{"id":39377,"href":"https:\/\/www.unifiedmanufacturing.com\/blog\/wp-json\/wp\/v2\/posts\/4671\/revisions\/39377"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.unifiedmanufacturing.com\/blog\/wp-json\/wp\/v2\/media\/24364"}],"wp:attachment":[{"href":"https:\/\/www.unifiedmanufacturing.com\/blog\/wp-json\/wp\/v2\/media?parent=4671"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.unifiedmanufacturing.com\/blog\/wp-json\/wp\/v2\/categories?post=4671"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.unifiedmanufacturing.com\/blog\/wp-json\/wp\/v2\/tags?post=4671"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}